Unique features of HYAC hybrid air coolers

Read on and watch the animations below to learn more about the unique design features that set Alfa Laval HYAC hybrid air coolers apart.

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HybridCool

Combined wet and dry bulb cooling for minimized water consumption

Alfa Laval HybridCool technology makes it possible to combine a traditional air cooler with a WSAC, allowing operators to choose operating mode depending on ambient temperatures in order to save water. During the cooler months of the year, the system can operate in dry mode to save water, and during the hot months wet operation can be engaged to ensure a low outlet temperature.

 

 

By combining the two technologies the overall efficiency of the system is high, system size is small and both power and water consumption are kept to a minimum.

Watch the below animations to learn more.

HYAC Single Zone hybrid air cooler

HYAC Dual Zone hybrid air cooler

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WetSurface

Maximum cooling efficiency and lowest possible outlet temperature

 

 

WetSurface technology offers several distinct benefits:

  • A WSAC cooling system is compact and has low power consumption thanks to its high cooling efficiency.
  • The process medium output temperature is as low as possible thanks to the single approach to the wet bulb temperature.

Wet surface air coolers vs traditional air-cooled heat exchangers

Unlike traditional air-cooled heat exchangers, the tube bundles in a WSAC are sprayed with water and use evaporative cooling to reject the heat from the process medium. This results in superior cooling and a WSAC is both significantly smaller, has a lower power consumption and lower output temperature than an air cooler.

Since the tube bundles are sprayed directly with cooling water, a WSAC system has a single approach to the wet bulb temperature, meaning the process medium output temperature is as low as possible. A WSAC system is capable of cooling the process medium to a temperature just 2.7°C (5°F) above the surrounding wet bulb temperature.

Wet surface air coolers vs cooling towers

A cooling tower/heat exchanger system, on the other hand, has two approaches to the wet bulb temperature due to the intermediate cooling water loop. This means the process medium output temperature will always be higher and an extra chiller stage is required to achieve the same results as with a WSAC.

The cooling water spray and air travel in the same direction (co-current draft), which creates a uniform water film on the tubes that minimizes corrosion.

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フレックスウォーター

WSACは、ブローダウン水のような低品質のリサイクル水で動作することができます

 

チューブ間隔の存在、ノズルの設計、および冷却塔の充填物がないことのおかげで、WSACは、冷却塔からのブローダウン水、処理済みの廃水または海水など、低品質の水で動作することができます。

WSACは、冷却塔よりも著しく高い濃縮サイクル(C.O.C.)で稼働することができます。 WSAC向けの一般的なC.O.C.は6前後ですが、冷却塔は熱交換器内で目詰まりが懸念されるようになる前の3までしか上昇できません。

水源の柔軟性と高いC.O.Cにより、水の消費量とそれに伴うコストが大幅に削減できるため、水が高価な地域にとってWSACは理想的な選択肢となります。

Watch 

Watch the above animation to see how the FlexWater technology works.

 

Watch this video to learn more about how you can minimize life cycle cost while maximizing cooling performance with FlexWater.