コンチネンタル果実製造
果物(種のあるものも、ないものも)を(透明または混濁)果汁やピュレ(還元果汁または濃縮果汁)に加工するビジネスで最高値の市場価格を獲得するには、高品質なものを安定して提供する生産設備が必要です。当社は、そうなるようにお客様を支援すると共に、どんな作物についても、その果汁の最高歩留まりを保証します。アルファ・ラバルの果物加工技術は、最高の投資回収率と、お客様が頼れる結果を何度でも保証します。
成熟市場に向けた独自のパラメータ
大陸産の果物を果汁またはピュレに加工する産業は成熟しており、製品(透明果汁と混濁果汁の両方)は薄利多売の世界的商品です。
一貫性の重要性
こうした市場で最良の価格を実現し、世界的競争に対抗するには、大陸産の果物を加工した最終製品が、高歩留まり、厳しい衛生管理、低い加工コストにより一貫して高品質である必要があります。
アルファ・ラバルのシステムとノウハウは、原材料にどんな自然本来のばらつきがあっても、一貫して高品質な加工結果が出せるよう支援します。
完璧な解答
アルファ・ラバルは、リンゴと梨を果汁に加工する完璧な統合システムをご用意しています。このアルファ・ラバル技術の無比の品揃えには以下が含まれます:デカンター式遠心機、熱交換器、メンブレン濾過装置に加え、抽出、清澄化、低温殺菌、安定化および芳香回収に関する専用システムと加工モジュール。
限外濾過膜装置は、従来型の濃縮機器に置き換えることが可能で、少ないエネルギー使用量で有意に良好な結果を獲得できるようにします。
タンク底部洗浄装置は、細菌の持ち越し汚染の予防とスループット向上を可能にします。
その他のメリット
こうしたシステムは、高い衛生基準、加工信頼性、格段に低いエネルギー消費量に関して費用効果を追求します。アルファ・ラバルの完全密閉式加工機器を用いれば、酸化を防止し、最高の衛生水準を維持できます。
特筆すべきメリットには、果汁の回収率向上や廃棄物の乾燥度合いが高いことにより環境影響が軽減されること、そして2級品の果汁からも追加の収益を得る道が開けることが挙げられます。
Optimizing apple and pear processing within continental fruit operations
Apple and pear processing reflects the broader realities of mature continental fruit markets, where commodity pricing requires tight process control and high hygiene management. Despite climatic, seasonal, and transport-related variations, modern setups help producers achieve consistent clarity, texture, and flavour, ensuring stable continental juice production.
Integrated systems, such as decanters, heat exchangers, membrane technologies, and extraction modules, support dependable yields and controlled quality. Enclosed lines reduce oxidation risk and support stringent hygiene goals, while efficient energy use and drier by-products improve environmental and operational performance.
High-value berry processing for versatile production lines
Many types of berries, fresh or frozen, are processed into juices and concentrates, and their handling is similar to that of apples. This creates opportunities for flexible systems capable of managing both berry crops and other continental fruit using shared equipment. Producers use advanced fruit processing machinery to secure value from diverse berry varieties while maintaining colour, taste, and nutritional integrity.
Protecting colour, flavour, and nutrients through gentle processing
Berry processing must be continuous, fast, and gentle, minimizing thermal stress to protect pigments, antioxidants, and flavour compounds. Because many berry-based continental juice products sell at commodity prices, maintaining high yields and low energy consumption is essential. Systems with precise temperature control and efficient heat exchange help producers manage costs and maintain competitive performance.
Ensuring hygienic, compliant berry processing operations
Berry processing for cost-sensitive markets demands rigorous hygiene control across the entire line. Systems must comply with demanding global standards, including EU and U.S. FDA requirements. Effective cleaning, contamination control, and equipment design help operators produce safe, high-quality outputs with minimized downtime.
Expanding opportunities in pomegranate processing
Pomegranate is gaining commercial traction due to its health-associated properties and antioxidant richness. Demand for pomegranate juice continues to exceed supply, driving interest in processing technologies that support high-value extraction and integration into multi-fruit blends.
Maintaining colour integrity for strong consumer appeal
To align processed juice with consumer perceptions of fresh pomegranate, maintaining vibrant red colour is critical. Effective heat management and oxidation-control systems prevent browning, allowing processors to deliver attractive, high-quality juice that reflects the fruit’s natural appearance.
Gentle handling to preserve high-value characteristics
Pomegranate processing benefits from speed, consistency, and gentle treatment to preserve key sensory and nutritional attributes. With well-designed extraction and stabilization systems, producers can maximize the commercial value of their raw materials while ensuring stable, high-quality outcomes.
Stone fruit processing with focus on colour and quality retention
Peach and apricot purés are widely used as ingredients in beverages and foods. Their commercial value depends heavily on controlling colour stability, particularly managing reddish pigments and maintaining the light colour characteristic of some peach varieties. Equipment like Foodec-type decanters helps reduce oxidation, safeguarding both colour and flavour during critical stages of the process.
Improving efficiency with advanced heat-exchange technologies
Systems such as tubular heat exchangers and scraped-surface heat exchangers boost efficiency by replacing traditional configurations, lowering operating costs while improving thermal control. These systems help producers achieve stable performance and reduce energy expenditure, supporting flexible and reliable stone-fruit operations.